Customized Metallurgical Silicon Balls10-50mm
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Customized Metallurgical Silicon Balls10-50mm

1.Tailor-Made Solutions: Si content adjustable 40%-70% to match your specific furnace conditions. 2.Strict Size Control: Standard 10-50mm balls, powder rate <2% to protect dust collectors. 3.Reliable Supply: 2000 MT/month capacity, supports OEM, raw material stock available. 4.International Standards: Compliant with ASTM/ISO, backed by SGS inspection & ISO 9001. 5.Problem Solving: Eliminates composition fluctuation, excessive dust, and low recovery rates.
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Product Introduction

Product Description

 

Standard Ferro Silicon often fails to match specific EAF or BOF processes, causing unstable silicon recovery. Our Customized Metallurgical Silicon Balls​ solve this. Using advanced briquetting tech, we compress selected materials into high-density 10-50mm balls. Beyond solving dust issues, we adjust formulas (Si, C, Al ratios) to your specs. This ensures optimal dissolution and deoxidation in your melt, offering a true "tailor-made" solution for precision metallurgy.

 

Chemical Composition

 

Element Typical Range
Si 40% - 70%
Al ≤ 1.5% - 3.0%
C ≤ 1.0% - 4.0%
S ≤ 0.05%
P ≤ 0.05%
Fe Balance

 

Size & Specification

 

1.Standard Size: 10-50mm​ spherical. Ideal geometry for automated feeding systems (prevents jamming).

2.Dust Control: Double-screened; powder rate strictly < 2%​ (Industry standard is 5%). Protects your equipment.

3.Deep Customization:

4.5-20mm: For small induction furnaces / precision casting.

5.30-60mm: For large Electric Arc Furnaces (EAF).

6.Hardness: Adjustable to suit specific handling and shipping needs.

 

Product Advantages

 

1.Precision Metallurgy: Boost Si recovery by 3%-5% with formulas tailored to your furnace temp and steel grade.

2.Green Production: Closed-loop briquetting minimizes dust, improving workshop conditions (EU/US compliant).

3.Automation Ready: Uniform balls and low dust ensure compatibility with robotic feeding systems.

4.Inventory Security: Core raw material stock ensures shipment within 15 days for urgent orders.

 

Applications & Case Study

 

Applications:

  Special Steel: For grades requiring strict trace element control (Low Ti/Al).

  EAF Steelmaking: Final deoxidizer; rapid dissolution shortens smelting cycles.

  Foundries: Efficient carrier for inoculants to promote graphitization.

Case Study:

  Client: Specialty steel mill in Thailand.

  Challenge: Needed Si 62%±0.5% and Al<1.8% to reduce scrap rates.

  Solution: Supplied customized Silicon Balls matching exact specs.

  Result: Scrap rate reduced by 12%; dust filter replacement frequency halved.

 

Packaging, Shipping & Certification

 

1.Packaging: 1MT FIBC Jumbo Bags with inner PE moisture-proof film. Palletized options available.

2.Shipping Terms: Supports FOB Tianjin/Qingdao, CIF, and CFR.

3.Documents: Mill Test Certificate (MTC) provided with every batch. Pre-shipment SGS/BV inspection welcomed.

4.Certification: ISO 9001:2015 Certified.

 

Company Strength

 

We are a manufacturer, not just a trader. Equipped with German spectrometers for 30-minute interval online monitoring. 3 automatic production lines support large-scale OEM. Our R&D team (10+ yrs exp.) ensures rapid formula adjustments. Proven track record supplying quality-sensitive markets like Germany, Italy, and South Korea.

 

 

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