Customized Metallurgical Silicon Balls10-50mm
Product Description
Standard Ferro Silicon often fails to match specific EAF or BOF processes, causing unstable silicon recovery. Our Customized Metallurgical Silicon Balls solve this. Using advanced briquetting tech, we compress selected materials into high-density 10-50mm balls. Beyond solving dust issues, we adjust formulas (Si, C, Al ratios) to your specs. This ensures optimal dissolution and deoxidation in your melt, offering a true "tailor-made" solution for precision metallurgy.
Chemical Composition
| Element | Typical Range |
| Si | 40% - 70% |
| Al | ≤ 1.5% - 3.0% |
| C | ≤ 1.0% - 4.0% |
| S | ≤ 0.05% |
| P | ≤ 0.05% |
| Fe | Balance |
Size & Specification
1.Standard Size: 10-50mm spherical. Ideal geometry for automated feeding systems (prevents jamming).
2.Dust Control: Double-screened; powder rate strictly < 2% (Industry standard is 5%). Protects your equipment.
3.Deep Customization:
4.5-20mm: For small induction furnaces / precision casting.
5.30-60mm: For large Electric Arc Furnaces (EAF).
6.Hardness: Adjustable to suit specific handling and shipping needs.
Product Advantages
1.Precision Metallurgy: Boost Si recovery by 3%-5% with formulas tailored to your furnace temp and steel grade.
2.Green Production: Closed-loop briquetting minimizes dust, improving workshop conditions (EU/US compliant).
3.Automation Ready: Uniform balls and low dust ensure compatibility with robotic feeding systems.
4.Inventory Security: Core raw material stock ensures shipment within 15 days for urgent orders.
Applications & Case Study
Applications:
Special Steel: For grades requiring strict trace element control (Low Ti/Al).
EAF Steelmaking: Final deoxidizer; rapid dissolution shortens smelting cycles.
Foundries: Efficient carrier for inoculants to promote graphitization.
Case Study:
Client: Specialty steel mill in Thailand.
Challenge: Needed Si 62%±0.5% and Al<1.8% to reduce scrap rates.
Solution: Supplied customized Silicon Balls matching exact specs.
Result: Scrap rate reduced by 12%; dust filter replacement frequency halved.
Packaging, Shipping & Certification
1.Packaging: 1MT FIBC Jumbo Bags with inner PE moisture-proof film. Palletized options available.
2.Shipping Terms: Supports FOB Tianjin/Qingdao, CIF, and CFR.
3.Documents: Mill Test Certificate (MTC) provided with every batch. Pre-shipment SGS/BV inspection welcomed.
4.Certification: ISO 9001:2015 Certified.
Company Strength
We are a manufacturer, not just a trader. Equipped with German spectrometers for 30-minute interval online monitoring. 3 automatic production lines support large-scale OEM. Our R&D team (10+ yrs exp.) ensures rapid formula adjustments. Proven track record supplying quality-sensitive markets like Germany, Italy, and South Korea.
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